Quality maintenance qm with the first 4 tpm pillars autonomous maintenance, maintenance improvement, focused improvement and training and skills development in place and taking hold, the tpm effort begins to focus on quality maintenance and achieving zero defects. It combines the tpm tools, 5s, oee overall equipment. Total productive maintenance tpm is a set of strategic initiatives focusing on maintaining and improving production and quality systems through the machines, equipment, processes and employees that add value to an organization. The implementation of a tpm program creates a shared responsibility for. Im looking forward for your next post, ill try to get. Etman introduction to total productive maintenance tpm. Im looking forward for your next post, ill try to get the hang of it. This is possible by understanding and managing the process communications between 4m which comprises of manpower, machines, material, and methods that may possibly allow defects to happen. Plan and guide activities of office tpm to the subcommittees members from time to time 2.
Study on the implementation of kobetsu kaizen kk pillar of. Tpm focuses on maintenance as a necessary and vitally i slideshare uses cookies to improve functionality and performance, and to provide you with relevant advertising. The traditional approach to tpm was developed in the 1960s and consists of 5s as a foundation and eight supporting activities sometimes referred to as pillars. Total quality management tqm and total productive maintenance tpm are considered as the key. You actually make it seem so easy with your presentation but i find this topic to be actually something that i think i would never understand. Total productive maintenance and the basic pillars of tpm. The goal of the tpm program is to markedly increase production while, at the same. Introduce tpm ppt, tpm presentation powerpoint, total. But most of the universally accepted definitions of tpm build on the basic five pillars of tpm from the japan institute for plant maintenance. It does this by understanding and controlling the process interactions between. This comprehensive powerpoint presentation is developed by our jipmcertified tpm consultant. Engage all employees to use effective problem solving tools to make permanent and significant reduction in plant losses.
Moving to tpo represents a fundamental mindset shift for trade promotion professionals whove long relied on instinct and will. Tpm qm training quality assurance quality business. Tpm improves equipment effectiveness lean production. Jan 10, 2008 you actually make it seem so easy with your presentation but i find this topic to be actually something that i think i would never understand. Tpm methodology implementation, change of behaviour and culture. The tpm pillars roles and responsibilities productivity. Without it, the pillars of tpm will have limited impact. Mar 02, 2016 in this report, well describe what are commonly known as the eight pillars of tpm, and how cmms software helps facilitate each. Qa matrixdefect mappingdefect characteristics vs sub processdefect mode vs support process.
Effectively and efficiently employ machinery, materials, methods and manpower through the use of lean six sigma tools. You learn the important facts to successfully introduce tpm with this total productive maintenance ppt presentation. The eight pillars of tpm are mostly focused on proactive and preventive techniques for improving equipment reliability. The 1day tpm ppt powerpoint presentation with training material covers how to do a lean total productive maintenance introduction well. It can be considered as the medical science of machines. Total production maintenance tpm powerpoint ppt presentation.
Tpm total productive maintenance is a tool mostly used in automotive companies,its having 8 pillars. Feb 28, 2016 the presentation gives a brief explanation about the 8 pillar of tpm. Pdf the impact of quality maintenance pillar of tpm on. In the maintenance area, they are even more important because of the specialized knowledge required on typical manufacturing equipment. The presentation gives a brief explanation about the 8 pillar of tpm. Total productive maintenance tpm is a maintenance program which involves a newly defined concept for maintaining plants and equipment. One of the most important measurements of total productive maintenance is overall equipment effectiveness oee, which measures availability, performance efficiency, and quality. Its objective is to establish the conditions of the equipment.
The impact of quality maintenance pillar of tpm on manufacturing performance. Study on the implementation of kobetsu kaizen kk pillar of tpm in a process industry. Total productive maintenance is a maintenance philosophy, but there are tangible kpis that accompany it. May 06, 2018 tpm methodology implementation, change of behaviour and culture.
Quality maintenance q m this tpm pillar address the issue of quality by ensuring equipment is able to. The eight pillars of tpm hash management services llp. The ideal option is a single system that integrates both, maximizing usability for all potential users and preventing the need to input data twice. Office tpm must be followed to improve productivity, efficiency in the administrative functions and identify and eliminate losses. Quality maintenance, design error detection and prevention into production. Tpm can be of great value and its target is to improve core business processes. When equipment breaks down or performs poorly, it causes serious disruption to your business. How does tpm implementation relate to the companys maintenance department. An introduction to total productive maintenance tpm.
Do audits for office jishu hozen activities in office tpm 3. Total productive maintenance tpm increases productivity, efficiency, and safety by empowering operators, team leaders and managers to all play a proactive role in the daytoday operation and maintenance of their own work areas through 8 pillars of activity. A tpm program should always be adapting to new information and conditions, so that it continues to be effective and does not become stale. Quality maintenance q m this tpm pillar address the issue of quality by ensuring equipment is able to detect and prevent errors during. Total productive maintenance overview the mission of each pillar is to reduce loss with the ultimate aim of elimination of all losses. The goal is to hold emergency and unscheduled maintenance to a minimum. Setting of principles and priority measures based on confirmation of the present status of training.
A highquality alternative to the expensive adobe suite of products, tpms pdf creation software is a complete and affordable solution that allows you to annotate, mark up, secure, and compress documentsall the pdf features that you would require for your business and then some. Tpms document management service aims to help businesses do more and print less with cuttingedge technology for scanning and distributing data. It is one of the 8 tpm pillars, one of its maintenance strategies. Our principal consultant has successfully implemented tpm at over 26 mncs in over 10 countries, across diverse industries such as wafer fab, paper mills, automotive and food industries, industrial materials, smt semiconductor, precision engineering. We collected most searched pages list related with qm pillar ppt and. The pillars of total productive maintenance infographic operations management. Quality maintenance is the sixth pillar of tpm and aims to assure zero defect conditions. Find predesigned ppt templates, presentation slides graphics, images and designs. Jul 03, 2008 presentation on total productive maintenance 1.
Tpm pillars helps to maintain good product quality with the available machines. Kolkata manufacturing excellence through tpm food safety quality qm pillar approach integration of food safety and haccp guidelines under qm pillar. Establishing of a training system for operation and maintenance skill development. Michael joines praveen karra santosh byre a free powerpoint ppt presentation displayed as a flash slide show on id. Tdk is an advanced tpm practitioner and a recipient of the prestigious worldclass tpm award from the jipm. This includes analyzing processes and procedures towards increased office automation. Jul 25, 2010 tpm total productive maintenance is a tool mostly used in automotive companies,its having 8 pillars. As tpm manager, he led in handson tpm implementation and conducted tpm training, 5s, kaizen employee suggestion system and other tpmrelated technical skills training. Ashoka stambh pillar statue gift divya mantra ashoka stambha pillar statue is made from pure brass. The basic pillars of total productive maintenance efficient. Tpm depends on 5s, oee, 8 pillars, autonomous and planned maintenance. Use this editable professional powerpoint presentation to teach tpm and maximize equipment effectiveness. The purpose of this paper is to demonstrate the contributions of quality maintenance qm pillar of tpm approach in improving the product quality in a food industry manufacturing potato chips.
It does this by understanding and controlling the process interactions between manpower, material, machines and methods that. Total productive maintenance tpm is a system of maintaining and improving the integrity of. The graphic above summarizes the purpose of each pillar, and below, well explain which cmms applications support each pillar, so companies can find a system to meet their goals. A collectors item and a unique gift item for your friends and colleagues. Keep your equipment fully functional with total productive maintenance. Understanding the defectq characteristicsdefect characteristicsdefect modedefect phenomenon. What are the 7 pillars of tpm used in lean latest quality. It does this by understanding and controlling the process interactions between manpower, material, machines and methods that could enable defects to occur. Total quality management tqm changes and innovations.
Very aesthetic and premium showpiece which gives the feel of indian patriotism. An ebook reader can be a software application for use on a computer. Tpm has eight pillars that are mainly aimed at proactively improving the reliability of machines. Based on maintenance reports, team leaders anticipate and plan for parts and equipment lifecycles and report to managers. With our mission, we have an entire suite of software offerings that allow you to utilize your multifunctional devices more efficiently. Office tpm should be started after activating four other pillars of tpm jh, kk, qm, pm. This video describes all eight 8 pillars of tpm such as 1.
The tpm program closely resembles the popular total quality management tqm program. The goal of the tpm program is to markedly increase production. Oct 02, 2000 t otal productive maintenance tpm can be defined in many ways to suit the unique needs of a company or industry. The traditional tpm model consists of a 5s foundation sort, set in order, shine, standardize, and sustain and eight supporting activities. The goal of the tpm program is to markedly increase production while, at the. This article explains the total productive maintenance tpm in a practical way. The sixth pillar of tpm is quality maintenance with a basic objective of guaranteeing defect conditions at zero level. This is where the continuous part of continuous improvement comes in. Total productive maintenance 8 pillars 8 pillars of tpm.
After reading you will understand the basics of this powerful quality and process management method. Tpm total productive maintenance is a powerful maintenance program if it becomes. An introduction to total productive maintenance tpm faculty. To start implementation of tpm firstly top management need to understand that tpm needs to be part of a long. Tpm total productive maintenance total people management total profit management total perfect management concept developed by japan institute of plant maintenance first introduced and successfully implemented in 1971 at ms nippon denso co. The goal of the tpm program is to markedly increase production while, at the same time, increasing employee morale and job satisfaction. Total productive maintenance tpm is a method of maintaining and improving the integrity of production and quality systems through the machines, equipment, employees and the supporting processes. T otal p roductive m aintenance presentation by mahendra k.
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